Allied Tube & Conduit Product & Solutions Guide The Power in Cable Protection Flexicon 14 edition TH www.atkore.com/flexicon
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Allied Tube & Conduit 3 atkore.com/flexicon Flexicon Contents Introduction Why choose Flexicon - Intro and Global Presence........................................ 4 Why use Flexible Conduit?. ......................................6 What’s New. .................................................................... 12 Markets and Applications........................................ 14 - Construction .............................................................. 14 - Automation and Manufacturing. ...................... 14 - Utilities............................................................................. 18 - Renewables. ............................................................... 20 - Rail.....................................................................................22 - Hazardous Areas...................................................... 26 - Hygienic......................................................................... 30 UL Products.................................................................... 34 Tailored Solutions........................................................ 36 Non-Metallic Conduit and Fittings Non-Metallic Conduit Selection Guide........... 40 Non-Metallic Fittings Selection Guide. ........... 42 FPAS, FPAL, FPAH, FPASC Conduits.................. 44 FPR, FPI, FPIH, FPIHRL, FPP Conduits............... 45 FPADS, FPRDS, FPPDS Conduits......................... 46 Flexilok® Fittings........................................................... 48 FPA Type Fittings......................................................... 50 Flexicon Ultra™ Fittings............................................ 56 FPA and FPAX T’s, Dividers and Reducers..... 62 Connectabox™............................................................. 64 FPL Conduit.................................................................... 66 White Conduits and Accessories....................... 67 FPY, FPYS, FPYL, FPYLS Conduits....................... 68 MP, MPS and T’s Fittings.......................................... 69 Large Diameter Conduits and Fittings............ 70 Conduit Fixing Accessories - Clips and Channels. ................................................................72 FPC Conduits and Fittings......................................74 LPC Conduits and Fittings......................................76 LPC-HG Hygienic Conduits and Fittings........80 Metallic Conduit and Fittings Metallic Conduit Selection Guide...................... 84 Metallic Fittings Selection Guide........................ 86 FU and SSU Conduits and Fittings..................... 88 FSU and FNU Conduits and Fittings..................90 LFHU and FPU Conduits and Fittings............... 92 LTP, LTPAS, LTPHC, LTPLFH Conduits............... 94 LTPUL, LTPPU, LTPPUAS, LTPSS Conduits...... 95 LTBRDP and LTBRDLFH Conduits....................... 96 LTP Standard Fittings................................................ 98 LTP UL Listed Fittings.............................................. 100 EXD Flameproof Barrier Glands.........................102 EXE Fittings................................................................... 104 EXD Accessories........................................................ 105 LTPBRD Conduit and Fittings.............................. 106 LTP Hygienic Conduits and Fittings................ 108 FL and FLP Conduits and Fittings..................... 110 LFHP Conduit and Fittings......................................111 FB and FUSSB Conduits and Fittings...............112 FSB and LFHUBRD Conduits and Fittings......114 FSS and FSSBRD Conduits and Fittings. ....... 116 FPRSS, FPRTC, FPISS, FPIHSS, FPIHSS, FPIHRLSS Conduits and Fittings.........................118 Cable Gland Fittings................................................ 120 FTCB Over Braid...........................................................121 Accessories SS and NPB Round Box........................................... 122 Accessories - Locknuts, Washers, Clips, Clamps, Stopping Plugs, Thread Converters and Abrasion Rings. .................................................. 124 Tools................................................................................... 127 Contractor Packs - Hygienic, PVC, Divisible, PA6, PVC Spiral, Polypropylene, Steel with PVC.....................................................................................128 Technical Data Chemicals Chart - Non-Metallic....................... 130 Chemicals Chart - Metallic................................... 132 Thread tables. ..............................................................134 IP Ratings and Guidance........................................135 Conduit Cutting and Assembly Instructions..136 Hazardous Technical Info ..................................... 140 Connectabox™ Installation....................................141 Product Testing, Standards and Approvals.142 Part Number Index....................................................148 Flexi-App and 3D CAD Models............................158
Allied Tube & Conduit 4 atkore.com/flexicon Flexicon Our design, testing and prototyping facility enables us to understand, interpret and respond to Customer requirements quickly and easily. We use the latest design software & technology and can create models and 3D prototypes to establish technical solutions. We continue to invest in developing our range. With onsite manufacturing, we can adapt and respond to meet our Customer demands and requirements. Our range of non-metallic and metallic products help to protect cables from end to end, in many diverse markets, from Construction, Transportation, Utilities, Machinery & Automation and Hazardous Areas to name but a few. We are focussed on bringing Customers the latest solutions and technologies for Cable Protection. We design, develop and manufacture our products from our Headquarters in Birmingham, UK therefore you can be assured of our quality and engineering excellence. At the forefront of material technologies and industrial design, our Engineering and Manufacturing teams deliver reliable solutions that work for the long term. “ We drive innovation, developing tomorrow’s solution for today.” Intro
Allied Tube & Conduit 5 atkore.com/flexicon Flexicon Our products have been installed in all 7 continents, and we currently distribute through approved partners to over 60 different Countries. With a Global reach, we work closely with our Customers to become part of the Supply Chain. We understand the importance of working with suppliers who offer support, expertise and guidance. • BS EN IEC 61386-1 Conduit Systems, generally accepted worldwide other than North America • BS EN IEC 61386-23 Flexible Conduit Systems • BS EN IEC 61386-22 Pliable Conduit Systems • AS/NZS 2053, Australia and New Zealand but based on IEC 61386 • UL 1660, Non-metallic UL listed conduit for North America • UL 360, Metallic UL listed conduit for North America • UL 514B, UL listed conduit fittings for North America • UL 1696, Non-metallic UL recognised conduit systems for North America International & National Conduit Standards Global Presence
Allied Tube & Conduit 6 atkore.com/flexicon Flexicon Incorrect Specification could lead to critical failures for your Cabling and Installation. Impact Impact Impact UV Damage Tensile Ingress / Corrosion “ whatever your application, we’ve got it covered...” What would happen if your Cabling failed? In today’s modern world there is an underlying trend towards more intelligent and automated systems driven by safety, efficiency and functionality. Flexible Conduit is the ideal solution to protect People and Personnel, Property and Processes. Why use flexible conduit? Understanding all the hazards? Risks and hazards to cabling can vary significantly based on application, operating environments and conditions, hence one system does not necessarily suit all. We understand the performance properties of our products & solutions and can minimise your risk. We offer application guidance and expert advice whatever your challenges. Don’t take chances when it comes to your Cable Protection...
Allied Tube & Conduit 7 atkore.com/flexicon Flexicon Impact • Sharp or blunt forces which could cause damage Micro-organisms & Bacteria • Danger from build up of bacteria, viruses and fungus EMC • Electromagnetic Compatibility Fatigue Life • Weakness caused by repeated variations of stress or continuous and repeated movement Temperature • Intensity of heat present - high or low. Rapid changes of temperature Explosive Gases / Dust • Substance that can be made to explode Corrosion • Damage caused to materials based on chemical reaction Grazing animals / Vermin or pests • Livestock • Sharpening of teeth, searching for food Lightning Strike • Damaged caused by natural electrical discharge Theft & Vandalism • Stealing, unauthorised removal or deliberate damage Crush / Compression • Forces applied to cause deformation Static charge • Build up on objects that cannot conduct a current Ingress Protection • Penetration of solid objects, dust, liquid or steam Chemical resistance • Reaction to different compounds or substances Fire • Destructive burning Condensation • Water which collects as droplets on a cold surface Abrasion • Process of scraping or wearing something away Vibration and Shock • Shaking or sudden movement Tensile Strength • Resistance to conduit being pulled from the fitting UV • Resistance to Ultra Violet Radiation When it comes to protecting Safety and Performance Critical Cabling, we have listed some of the potential hazards which could compromise your systems integrity. Potential Hazards to consider
Allied Tube & Conduit 8 atkore.com/flexicon Flexicon Providing an inherent mechanical barrier for cabling, Flexible Conduit offers more than just protection for Cables and Installations. It allows users and specifiers to do things differently, challenging traditional installation practices and offers unrivalled product performance. Flexible Conduit vs Rigid Conduit • No bending / corner accessories required • Simple Cutting plus no thread cutting required • Suitable for Static and / or Dynamic Applications • Improved strength to weight ratio • Long Coiled Products as opposed to Straight lengths - easy to handle • No specialist tools required • Easy routing of product around obstructions • Can be composite, metal or plastic material • Can be retrofitted • Can configure pre made assemblies / harnesses Flexible Conduit vs Armoured Cables Flexible Conduit vs Trunking • Coiled Products as opposed to lengths • Easy routing of product • Higher IP ratings • Can be retrofitted • No requirement for corners • Simple Cutting • Simple termination • Suitable for Static and / or Dynamic Applications Flexible Conduit vs Cable Glands • Can group multiple cables in one system meaning less terminations • Reduced physical glanding space required for termination of cables • Reduced risk of system failure due to fewer points of entry • Can replace faulty cables without replacing entire System • Can upgrade and add circuits with ease • Fitting does not have to compress the cable to ensure sealing • Can be retrofitted with ease • Suitable for use with multiple cable types • Quicker to install • Conduit fittings offering strain relief available • No need for specialist cables Benefits of using flexible conduit… • Simple Cutting - easier assembly • Can combine multiple cable types in one system using off the shelf products • Can make quick changes / upgrades to circuits within existing system • Easy routing of cables with different bend radius • Can replace faulty cables without replacing entire system • Suitable for Static and / or Dynamic Applications • Can be retrofitted • Swivel thread fittings available to ease Installation • Mechanical protection provided by the Conduit - no need for specialist cables • Easier termination of glands
Allied Tube & Conduit 9 atkore.com/flexicon Flexicon • Simplicity • Speed of Installation • Lifetime Solution • System Integrity Simplicity • No need for Specialist Cables • Standard & Single Core Cables can be grouped and protected in one system • Less Product Inventory in the Supply Chain Speed of Installation • Combining cables mean less cable entry points /terminations • Ease of fixing with various securing options • No special tools required Lifetime Solution • Can easily add circuits throughout the life of the installation • Easily accommodate changes as the installation needs change • Off the shelf products System Integrity • Properties of the conduit can be matched to the potential hazards of the installation • Reliable solution for protection of critical cabling £'s Realise the Benefits of using Flexible Conduit…
Allied Tube & Conduit 10 atkore.com/flexicon Flexicon Our knowledge, skills and expertise allows us to offer the ultimate solutions for technically demanding applications. We have been protecting performance and safety critical power and data cabling installations for many years. With a dedicated design team, we are at the forefront of material technologies and industrial design to deliver solutions that work not only for today but also for the long term. Our Engineers use their extensive knowledge to drive innovation and develop the future today. We participate and are involved in both the IEC (worldwide) and CENELEC (European) committees that prepare conduit standards. We understand the importance of material properties and how they affect performance and suitability. We have developed specialist conduits, using the latest material technologies, to ensure compliance with the latest international fire performance standards - EN 45545 and NFPA 130. We can offer guidance and reassurance when it comes to products performance. We know how our products will react to various hazards and technically demanding environments, supported by years of experience. • Low temperature impact testing • UV testing to UL 1660, 1,000 hour xenon arc • Extended UV testing, 13,000 hour xenon arc • Food contact testing to EU 10/2011 • Electrical insulation testing to EN 61386 and ASTM D 495 and 3638 Other product testing • EMC screening performance • 1,000 hours salt spray testing for corrosion • Vibration and Shock Testing to EN 61373 Cat 2 • Direct lightning strike of conduit and fixed fittings • Anti-static testing • Fire performance testing including flammability, smoke, toxicity, halogen content and fire load - see Page 148 We are focused on bringing Customers the latest solutions and technologies to solve their Cable Protection requirements. Cable Protection Specialists
Allied Tube & Conduit 11 atkore.com/flexicon Flexicon We take testing seriously. Don’t just take our word for it. We have invested and committed to extensive independent testing for our Products, and Quality Audits for our Manufacturing Processes, to give you the confidence that our solutions do what we say they do. We continuously test our products and are also independently audited to ensure our Product quality is as you would expect from a leading British Manufacturer. We understand the importance and potential consequences of product failure therefore to ensure suitability we test our products to the extremes. Flexicon Ultra underwent more than 3,000 man hours of Ingress Protection testing during its development to ensure & validate product performance with all of our range of Nylon Non-Metallic Conduits in both fine pitch and coarse pitch derivatives. To demonstrate the Ingress Protection Performance to IP68 we tested our Flexicon Ultra products to a depth of 1metre for a period of 72hours. This is far beyond the requirement of BS EN IEC 60529, but potentially not beyond the requirements of certain applications (such as flooding). We also tested our Product to 2Bar (equivalent to 20m depth) for a period of 1 hour. We work closely to support Customer specific testing to demonstrate Product Performance and suitability. We have previously demonstrated fatigue life tests representing a service life of 35 years with a minimum 1 million cycles with no point of failure. Our in house laboratory allows us to continue to develop solutions and understand material and product capabilities. We continuously test and simulate product performance properties helping us to develop Customer Solutions which go above and beyond. Quality Assurance, Testing & Manufacturing Tested to extremes Our list of certifications and quality approvals include: UV Test Chamber
Allied Tube & Conduit 12 atkore.com/flexicon Flexicon Flexicon’s Connectabox™ is a unique, weatherproof connection box that provides a faster and simpler way to protect the interconnection of circuits and all types of cabling (power and data) without the need for additional seals or gels. What’s New– Connectabox™ The IP66, IP67, IP68 and IP69 approved connection box is manufactured using modified Nylon PA6. It offers a truly weatherproof solutions that is lightweight, corrosion and UV resistant. This presents a practical solution for external applications or environments which are exposed to harsh external conditions or where routine maintenance may be more difficult. Maximum wiring space is achieved due to fast fit connectors, that simply twist and lock into place, without the need for threads or locknuts to secure. Compatible with Flexible conduit, Cable glands or Rigid conduits to offer maximum flexibility for interconnection. Maximum internal wiring space - no protruding threads or locknuts Anti vibration lever Blank off unused outlets Quick release systemfor reconfiguring outlets - Push down to release fitting Benefits include; • IP66, IP67, IP68 (2 bar for 2hrs) and IP69 performance • UV Resistant - suitable for outdoor use • 4x fast fit connection points entry points with flexible conduit • Corrosion resistant - suitable for wet environments • Anti-tamper and vibration performance • Connect multiple Outlets / Ways - configure depending on requirements • Can be drilled to accept cable glands and rigid conduit • Low Fire Hazard - EN45545-2 HL3 to R22 and R23 NEW IP68 IP67 IP66 IP65 IP54 IP40 IP69
Allied Tube & Conduit 13 atkore.com/flexicon Flexicon FPIHRL - Non Metallic Conduit This new range of corrugated conduits features enhanced fire performance properties to EN 45545 HL3 R23 for exterior vehicle applications, combined with excellent dynamic performance offering fatigue life and flexibility for the Rail Industry. 45 Abrasion Rings Designed to provide additional protection and prolong the life of non-metallic conduit systems which could be subject to extreme abrasion or potential damage from continuous rubbing. The abrasion rings can be fixed anywhere along the length of the conduit and are fixed in position to maintain localised additional protection. 124 UL Listed Hygienic Conduits This range of Hygienic Flexible Conduits are UL listed (UL 360) and NSF 169 component for splash zones in food production areas. Available from 3/8” up to 2” for use in Food and Beverage and other Hygienic applications where UL approvals are required. 80 & 108 Hygienic Elbows This new range of Hygienic Flexible Conduit elbow glands, available in Metric and NPSM threads, offer space saving opportunities and reduces potential stress on bending connected conduits. Manufactured from SS 316L material, the glands offer a smooth, easy to clean surface, designed for use with our Hygienic range of Conduits systems for Food & Beverage, Machinery & OEM’s Healthcare and Pharmaceutical applications. 81 & 109 HG HYGIENIC RANGE Innovation is at the centre of everything we do. This Product Guide features no less than 9 new Conduit Systems. Highlighted below are a selection of new products featured in the 14th Edition. What’s New? Divisible Conduits - FPRDS and FPPDS New ranges of divisible conduits in different materials for Rail and General purpose applications. Ideal for retrofit cable protection where the need to protect cables or repair cabling has been identified. 46 FPA80 – Large Diameter Fitting Suitable for use with any of Flexicon’s 80mm non-metallic conduit systems, this fitting offers a simple easy to use one piece push fit connection with the conduit. Offering all the benefits of the trusted FPA range of fittings, with 360° teeth to provide all round protection and high tensile strength which is particularly important with larger conduit systems which may contain more and heavier cabling. 71 HG HYGIENIC RANGE
Allied Tube & Conduit 14 atkore.com/flexicon Flexicon REACh BS EN IEC 61386 Whether it is a Datacentre, Hospital, Financial Institution, Airport, Hotel or Warehouse the continuous and safe availability of services is paramount. The nature of construction and building sites often means that last minute changes are a necessity. No matter how detailed or comprehensive the plan, changes in response to unforeseen circumstances or environments is common. Routing cables through flexible conduit can help to protect and reduce the mechanical stress on cables, ensuring that cable bend radius’ are not exceeded. Off site or modular construction is constantly developing due to the necessity to reduce build time and improve repeatability. Flexible Conduit can play an important role in the protection of wiring runs and pre-terminated connections to deliver a plug and play solution. Flexible conduit can be either surface mounted or hidden within the fabric of the building. This can be under floors, above ceilings, down walls or inside concrete pours. Sometimes conduits are part of the aesthetic design, with services visible as part of the look of the building. The Construction sector relies on safe and effective Cable Protection to ensure the safety of People and Property. Electrical faults or failures can have disastrous consequences and can jeopardise necessary critical services. Construction
Allied Tube & Conduit 15 atkore.com/flexicon Flexicon Product installation examples: Typical Products • FU – Commercial Offices - Underfloor wiring to Distribution Boxes • FSU – Plant rooms or connection of services - HVAC • FU/LFHU – Public or municipal buildings – Emergency Lighting / CCTV where fire safety is paramount • Liquid tight and Nylon systems for Data Centres • Polypropylene – Acid resistant suitable to be buried in Concrete Example applications • Ingress Protection • Fire Performance • Corrosion • Impact • Temperature • Aesthetics • Lighting • CCTV • IT / Data • HVAC • Building Controls • BEMS / BMS • Emergency Lighting • Alarm Systems • Access Controls • Fire Safety, detection and protection • Plant Room Equipment • Switch Gear • Distribution Boards • Temporary Site Power • Lightning protection • Escalators and Lifts • Refrigeration • Data Centres • FU - Galvanised Steel • FSU - PVC Coated Galvanised Steel • LFHU - LFH Coated Galvanised Steel • FPAS - PA6 Corrugated • FPP - Polypropylene • LTPUL - PVC Coated Liquid Tight UL 90 92 45 95 88 44 Typical Hazards & Product Considerations
Allied Tube & Conduit 16 atkore.com/flexicon Flexicon Typical hazards & product considerations • Mechanical Strength • Flexibility & Fatigue Life • Ingress Protection • Abrasion Resistance • Chemical resistance • Vibration & Shock Resistance • Temperature • Impact • Hazardous Gases / Dust Whether it is performing operations such as processing, assembly, inspection or materials handling, or in some cases a combination of all of these, Manufacturing Automation relies on effective Cable Protection. Operating environments can vary significantly, however the fundamental requirement for continuous operation still exists. Engineers are constantly challenged to innovate, looking for improvements to deliver more for less. Manufacturing and Automation is constantly evolving, with the rapid emergence of new technologies to achieve greater safety, efficiency and functionality. Automation & Manufacturing “ Manufacturing Automation relies on effective Cable Protection” REACh BS EN IEC 61386
Allied Tube & Conduit 17 atkore.com/flexicon Flexicon Product installation examples: • FPI – Production Line – Robotic arm • SSU – Foundry – Lighting & ventilation • FSU – Electrical Power – Distribution boards • FPAS – Machines – Control Wiring • LTPUL – Electrical Connection – Mains Power to machinery Example applications • Control & Instrumentation Systems – Detection / Measurement • Printing, Marking & Engraving • Materials Handling Equipment – Palletizers / Conveyers / Mixing & Dosing • Packaging – Accumulators / Baggers / Carton Machines • Logistics – Handling / Lifting / Conveying • Fabrication Equipment – Bending / Presses / Welding / Forming • Metal Cutting Equipment – Drilling / Grinding / Lathes / Milling / Rotary Transfer • Refrigeration - Storage / Temperature Controlled Environments • Pumps / Drives / Motors • Plant Room Equipment - Electrical and Mechanical Services • Robotics • Plastics Processing Typical Products • FPI - PA12 Corrugated • FPAS - PA6 Corrugated • SSU - Stainless Steel • FSU - PVC Coated Galvanised Steel • FPASC - PA6 Corrugated UL • LTP - PVC Coated Liquid Tight • LTPPU - Polyurethane Coated Liquid Tight • LTPUL - PVC Coated Liquid Tight UL 90 88 95 44 94 45 44 50 46 • FPA / FPAU - Range of Non-metallic fittings • FPADS - Divisible Conduit Systems 95
Allied Tube & Conduit 18 atkore.com/flexicon Flexicon Whether this is the Water Industry or the latest in Telecommunications technology, public service Utilities are essential for a nation’s economy and wellbeing. Utilities Continuity of supply is critical for the Utilities sector. With considerable levels of investment, maximising asset lifetimes can help to achieve efficiencies and reliable operations. Projects need to offer safety and security. Whether it is a Water Treatment Plant or a Telecommunications mast, the loss of power or data can have a significant impact on the provision of services. With the risk of significant fines Operating Companies need to ensure provision of Utilities and Services which are typically 24 hours a day, 7 days a week processes. “ Whether state owned or privatised, the Utilities and Services offered need to be continuous and safe” REACh BS EN IEC 61386 Typical hazards & product considerations • Ingress Protection • Mechanical Strength • Fatigue Life • UV resistance • Abrasion Resistance • Chemical resistance • Corrosion Resistance • Vibration & Shock Resistance • Temperature • Impact • Hazardous Gases / Dust
Allied Tube & Conduit 19 atkore.com/flexicon Flexicon Product installation examples: Typical Products • FSS - Stainless Steel Corrugated • SSU - Stainless Steel • FSU - PVC Coated Galvanised Steel • FPAS - PA6 Corrugated • LTP - PVC Coated Liquid Tight • LTPUL - PVC Coated Liquid Tight UL Example applications • FSU – Water Treatment Plant - External lighting • FPAS – Telecommunication Towers - Machines – Control Wiring • LTP – Sewage Treatment Works – Pumping Equipment • FPIH – Primary Treatment Tanks • LTPUL – Electrical Connection – Mains Power to machinery 88 90 94 95 116 44 • Control & Instrumentation Systems – Detection / Measurement • MCC (Motor Control Centres) • Pumps / Drives / Motors • Plant Room Equipment • Lighting • Alarms • CCTV and Security • Access Control • UPS systems • Base stations & Masts • Antenna
Allied Tube & Conduit 20 atkore.com/flexicon Flexicon Typical hazards & product considerations • Vibration • Temperature • Corrosion • Explosive Gases • Abrasion • Impact • Ingress Protection • Animal attack • UV • EMC • Lightning Strikes • Sand Storms Renewable Energy is a critical aspect of reducing global carbon emissions and offers an infinite source of power. This sector relies on new technologies to improve efficiency and maximise return on investment. Renewables – Solar / Wind / Hydro / Energy fromWaste In the global drive to reduce the impact of greenhouse gas emissions, renewable energy is playing an increasingly important role. Whether this is Onshore Wind, Offshore Wind, Solar PV or Biomass all categories rely on cabling and subsequently cable protection for efficient and safe operation. High cost of major mechanical repair, combined with long service life expectations and the remoteness of equipment pose significant challenges when specifying Cable Protection. REACh BS EN IEC 61386
Allied Tube & Conduit 21 atkore.com/flexicon Flexicon Solar Range - UV Performance for 20 years: Flexicon’s Solar Offer is a premium range of products designed for use for Cable Protection for Solar PV installations. Flexicon warrants that the Flexible Conduit will not suffer from significant mechanical deterioration from ultra violet exposure for a period of up to 20 years from the purchase date of the product*. * Contact Flexicon for further details - Terms and Conditions apply. Typical Products • FUSSB - Galvanised Steel Core with Stainless Steel Overbraid • Polyamide systems and FPAU Ultra™ Fittings • Lightning Swivel Fitting - High continuity fitting specifically developed for Wind Turbines • Solar PV Farms - Security and Perimeter Control - CCTV - DC Combiner boxes - Inverters - Substation - Weather Station • Hydro Electric • Wind Turbine: - Nacelle - Tower & Lighting - Electric Pitch System - Control System - Condition monitoring systems - Cooling and Heating • Biomass 56 • LTBRDP Conduit - Galvanised Steel Core with Braid Layer and PVC Coating • LTPSS - PVC Coated Liquid Tight with Stainless Steel inner core • EXD - Flameproof Barrier Gland 102 95 96 112 Example applications • FPADS - Dual slit conduit suitable for retrofit • FPAS - PA6 Corrugated • SSU - Stainless Steel 44 46 88
Allied Tube & Conduit 22 atkore.com/flexicon Flexicon REACh Exterior Vehicle • FPIHRL • FTCB • Flexicon ULTRA™ Fittings CCTV • LFHUBRD • FSB fittings • LFHU Passenger Information Systems • LFHU • LFHUBRD • FUSSB • FSB Fittings Lighting • FUSSB • FSS and FSSBRD • LFHUBRD • FSB Fittings Tunnels • LFHU • LTPLFH • FSS • FPR • FSSBRD Flexicon offer a range of products for this technically demanding sector. IP ratings, tensile strength characteristics, weight, corrosion resistance, fire performance properties and operating temperature ranges are all factors to consider. Passenger safety and operational integrity are vital characteristics of a modern rail network. Rail - Rolling Stock and Infrastructure NEW
Allied Tube & Conduit 23 atkore.com/flexicon Flexicon • High performance products offering superior tensile and impact / compression strength • Designed to meet the strictest standards – EMC testing /vibration • Wide product range to meet all applications • Independently tested to the relevant standards • Vibration proof • Anti-tamper Inter Vehicle Jumper Applications • FPIHRL • Flexicon ULTRA™ Fittings • FTCB • Abrasion Rings Interior Vehicle Applications • FPR • FPA Platform Trackside Power & Signalling Bogies & Control System Auto Couplers • FPIHRL • Flexicon ULTRA™ Fittings • FTCB • Flexicon ULTRA™ Fittings • FPIH • FTCB • FPAH • Flexicon ULTRA™ Fittings • FPIHRL • Flexicon ULTRA™ Fittings NEW NEW NEW
Allied Tube & Conduit 24 atkore.com/flexicon Flexicon Typical hazards & product considerations • Fire Performance • Ingress Protection • Vibration & Shock Resistance • Temperature • Impact • UV Resistance • Strength to Weight ratio • Flexibility • Fatigue Life • Abrasion Resistance • Chemical resistance • EMC REACh Passenger safety and operational integrity are vital characteristics of a modern rail network. Rail - Rolling Stock and Infrastructure We know and appreciate the various challenges involved in achieving compliance to the latest industry legislation, managing and controlling risk, making procurement more efficient whilst striving for continuous improvement across the entire railway system. “ Flexicon have a proven track record in protecting Safety & Performance Critical Cabling”
Allied Tube & Conduit 25 atkore.com/flexicon Flexicon Example applications Infrastructure • Ticketing and Passenger Access • Station Car Parks • CCTV / Passenger Information Systems • Lifts & Escalators • Lighting • Platform Edge Screens • Rail Crossings • Trackside Points Machines • Trackside Signalling • Trackside Power • Tunnels • Depot (Berthing and Maintenance) Rolling Stock • High Speed • Intercity / Urban & Regional Trains • Metro • Trams & Trolleybuses • Monorail • Locomotives • Propulsion & Control Systems • Bogies • HVAC • Couplers • Pantograph • Brake Systems • Door Modules • ETCS Typical Products • FPR - PA6 Corrugated • FPIHRL - PA12 Corrugated • FPRSS - Stainless Steel Overbraid PA6 Corrugated • LFHU - LFH Coated Galvanised Steel • LFHUBRD - LFH Coated Galvanised Steel with SS Overbraid • LTPLFH - LFH Coated Liquid Tight • LTPPU - Polyurethane Coated Liquid Tight • FSS - Stainless Steel Corrugated Product installation examples: • LFHUBRD – Passenger Information System • LFHU – Public Address Voice Alarms for staff safety - Rail Depot • LFHU – CCTV & Security • FPIHRL – Control wiring on top of carriage • FPIHRL – Intercar Jumpers 92 99 72 118 95 45 94 45 114 • F-Clamps and Fixing Accessories 56 • FPAU - Range of Non-metallic fittings 116 NEW NEW NEW
Allied Tube & Conduit 26 atkore.com/flexicon Flexicon Combining our flexible conduit system with our Flameproof EXD glands, Contractors and Operators can ensure they mechanically protect their cabling installation without compromising on safety to protect people and assets. Our standard products facilitate tailored solutions, off the shelf, thus minimising any lead times. Flexible conduit from Flexicon can help to: • Enhance Safety and System Integrity • Extend service life • Offer Corrosion Resistance (harshest environments) • Minimise downtime • Reduce installation time • Reduce cost and weight Hazardous Area Applications • Simplified Termination • Reduce installation times • Cable is mechanically protected • No need for specialist cables • Can provide EMC screening • Flameproof integrity • Future proofing – easier to upgrade £'s System integrity and safety are critical for these technically demanding environments. Using flexible conduit allows multiple cables to share the same space and hence reduce the number of entry points required into the control box and termination area. KG 2575 0359
Allied Tube & Conduit 27 atkore.com/flexicon Flexicon Presence of Gases & Vapours Markets and Applications • Upstream, Midstream and Downstream • Refineries • Chemical plants • Loading and unloading areas in terminals • Storage areas for tanks • Skids • Control Boxes • MCC (Motor Control Centres) • Motors • Lighting • CCTV • Control & Instrumentation • Detection & Measurement Presence of Dust • Mills • Silos • Combustion Plants • Dust extraction • Polymer Production • Paint Shops Steel - Aluminium Chemicals & Pharma Petrochemical Plastics Wood Working OEM Machinery Coal Textiles Food & Beverage Local Support & Guidance • Product applications and suitability • Experts on hand on how to protect vulnerable cables in safety and performance critical installations • Product support offered to; - End Users - Operators - EPC’s - Consultants - OEM’s Scanme Scanhere to learn moreabout our EXDBarrierGlands
Allied Tube & Conduit 28 atkore.com/flexicon Flexicon Routing of cables, both power and / or data, in hazardous areas, can be a complex task requiring detailed planning. Our range offers a choice of seventeen different conduits, depending on the operating environment and technical challenges faced, suitable for use with our Ex d, Ex e and Ex t fittings. Manufactured in Birmingham, UK, our comprehensive range of Ex d (flameproof), Ex e (Increased safety) and Ex t (Dust Ignition Protection) fittings and accessories offer customers choice when it comes to specifying hazardous area approved equipment. Our products are manufactured to the latest ATEX, IEC Ex, UL and CU-TR directives and standards. Typical hazards & considerations • Ingress protection • Hazardous Gases / Dust • Mechanical strength • Abrasion Resistance • Chemical resistance • Low Fire Hazard • Corrosion resistance • UV Resistance • Temperature • Static charge • EMC LTP LTPPU LTPUL LTPHC LTPLFH STANDARD LOW FIRE HAZARD EXTRA LOW FIRE HAZARD INHERENT LOW FIRE HAZARD LTPAS LTPPUAS LTPSS LTBRDP Hazardous Area Products Flexicon have a wide range of cable protection solutions for use in Hazardous locations. 2575 0359
Allied Tube & Conduit 29 atkore.com/flexicon Flexicon UL Listed (file no. E247502) page 100 EXE - Increased safety & Dust Ignition proof page 104 EXD - Flameproof Barrier Glands page 102 LTP-CUL Fittings LTP-EXE Fittings LTP-EXD Fittings UL Listed for use in USA and Canada, UL file No. E247502 (ordinary locations). Suitable for use in hazardous locations as per NEC: Article 501 (B)(2), Class I Div 2. Article 502 (A)(2) & (B)(2) Class II Div 1&2. Article 503 (A)(3) & (B)(3) Class III Div 1&2. Offering Ex e (Increased Safety) and Ex t (Dust Ignition Proof) protection. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22 Hazardous Areas when used with Flexicon’s Liquid Tight Conduit Range. Offering Ex d (Flameproof), Ex e (Increased Safety) and Ex t (Dust Ignition Proof) protection. Suitable for use in Zone 1, Zone 2, Zone 20, Zone 21 and Zone 22 Hazardous Areas. This gland can be used with any of Flexicon’s Liquid Tight Conduit Range. FSS STANDARD EMC SCREEN ENHANCED EMC SCREEN SUPER EMC SCREEN STANDARD LOW FIRE HAZARD EXTRA LOW FIRE HAZARD INHERENT LOW FIRE HAZARD LTBRDLFH LTPBRD STANDARD EMC SCREEN ENHANCED EMC SCREEN SUPER EMC SCREEN FSSBRD LTP-FG AFCUL-FG LTP-FG LTPSS-FG Scanme Scanhere to learn moreabout our EXDBarrierGlands
Allied Tube & Conduit 30 atkore.com/flexicon Flexicon Flexicon can offer Cable Protection products which enable efficient cleaning whilst providing system integrity for Hygienic Environments. Our products protect against the build up of microbes and bacteria and also ensure that cleaning processes do not damage or compromise equipment operation. Applications including Food & Beverage, Machinery & OEM’s, Healthcare and Pharmaceutical Industries all rely on the benefits of effective Cable Protection. HG HYGIENIC RANGE REACh EN 1672-2 EN ISO 14159 EU Regulation 10/2011 EN IEC 61373 Cat 2 BS EN IEC 61386 Hygienic Range Production processes or environments which are subject to wash-down or hygienic requirements need to consider cable management carefully. Given the increase in automation, cable protection becomes even more important to protect power and data cabling. Cleaning regimes are an important and essential process to ensure the safety and quality of a Company’s Output and Goods. Whilst machinery or plant is being cleaned or maintained, production or service output is zero therefore this time should be as effective as possible, without compromising safety and quality. “ Flexicon can offer Hygienic Cable Protection solutions that save time and money”
Allied Tube & Conduit 31 atkore.com/flexicon Flexicon Flexicon can offer connection solutions for your critical power and data cables in Hygienic environments. Our new range of Stainless Steel Round Boxes have been designed using SS Grade 316L and feature a range of connection options. Our Hygienic fittings are available as a short thread version, to ensure a secure connection whilst maximising wiring space within the Box. 1 2 3 4 5 6 Hygienic design In accordance with EN1672-2 & EN ISO 14159 Smooth finish Eliminate build up of bacteria µ-organisms High IP rating IP66, IP67, IP68 (2 Bar) & IP69 Corrosion resistance Material type (SS316L) High chemical & thermal resistance Resistant to chemicals & cleaning agents Fewer components Ease of assembly and integrated barrier seal to prevent contamination. 1 2 3 4 5 6 Features & Benefits NEW
Allied Tube & Conduit 32 atkore.com/flexicon Flexicon HG HYGIENIC RANGE Simplicity No need for specialist cables. Standard and single core cables can be grouped and protected in one system. Mechanical protection is provided by the conduit system. Fewer components mean less product inventory throughout the supply chain. Space Saving Grouping standard cables into one system means less glanding space / area required to terminate. Cost savings can be achieved by using smaller enclosures, less components and reducing installation time required to terminate. Speed of Installation Grouping cables using flexible conduit means fewer cable entry points to the enclosure / equipment therefore less installation time. Flexible Conduit offers the ability to route around equipment and plant without the need for specialist bending equipment. Reduced Maintenance Existing circuits can be replaced or added with ease using a conduit system, throughout the life of the installation. Less cable entry points means less opportunity for Ingress Protection failure during washdown or cleaning schedules. Fixing Multiple circuits can be fixed and secured in one system. This makes cleaning easy with one smooth outer cover. A range of fixing and mounting solutions are available to secure the Conduit in place throughout its lifetime. Hygienic Cable Protection Solutions Flexicon are the leading solutions provider to protect your critical power and data cables in Hygienic environments from damage caused by mechanical, electrical or environmental influences. Flexible conduit is ideal for the Cable Protection, Management and routing of Power and / or data cables.
Allied Tube & Conduit 33 atkore.com/flexicon Flexicon Example applications • Processes and production plants in the food & pharmaceutical industry • Dairy Industry • Breweries and Beverage Industry • Bakery • Meat & Poultry • Seafood • Confectionary • Frozen • Fresh and Chilled Foods • Pharmaceutical Industry • Cosmetic Industry • Medical Technologies • Clean Service applications Typical Products • LPC-FG - • LPC-FG - • LPC-FG - • LTP-FG - • LTP-FG - • LTBRDP-FG - • LTBRDP-FG - • LTPSS-FG - • AFC - LFMC • AFC - LFNC Product installation examples: • In line detection • LPC Blue conduit with SS FG fitting • Mixing Machines • Extend or adapt circuits and wiring • Automation and Processing Machinery 108 108 80 108 80 108 80 80 108 108 Typical hazards & product considerations • Chemicals • Ingress Protection • Corrosion – Chemicals and Wash down • Steam jets • Build up of Microbes and Bacteria • Contamination • Temperature • Vibration • Abrasion • Continuous & Repeated Movement • Explosive Gases 81 81 109 122 • LTP-C-FG Fitting 12mm to 63mm • Round Box (SS316L) • LPC-C-FG Fitting 12mm to 63mm • C-FG 90 Fitting 12mm to 63mm Cable Protection for Hygienic Applications NEW NEW NEW
Allied Tube & Conduit 34 atkore.com/flexicon Flexicon Flexicon have developed a range of products and solutions for installations which require either UL “Listing” or “Recognition” approvals. In North America, and sometimes the rest of the World, compliance with UL (Underwriters Laboratories) is a fundamental requirement. UL standards are exacting and rigorous, with full transparency listed through the UL website. UL Representatives audit factories on a regular basis and any Manufacturers making claims regarding a product being “Listed” or “Recognised” can be verified by visiting the UL website. Other standards include NFPA 70, also called the National Electrical Code, are the wiring rules for general wiring, and NFPA 79 is the Electrical Standard for Industrial Machinery. UL Recognised approval is applicable to a component or raw material that is to be incorporated into a piece of finished equipment that will itself be UL Listed. Flexicon have the following conduit fittings ranges UL Listed to UL514B. UL Listed approval is applicable to a finished product that will be used in its own right. Flexicon can offer both Non-metallic and metallic solutions where UL Listed is a requirement. UL Listed Products UL 514B Listed Conduit Fittings UL Recognised LTP-CUL FPAX Ultra™ North American Approvals UL Listed and UL Recognised Products
Allied Tube & Conduit 35 atkore.com/flexicon Flexicon UL 1660 is the Non-metallic flexible conduit standard. Corrugated conduit (known as type C), is normally made from nylon (polyamide) and as the fittings for this type of conduit are not compression fittings, the conduit and fittings need to be supplied as a system. Flexicon has FPAS21C to FPAS67C, PA6 corrugated conduits UL listed to UL1660. For more details see File No.E246572 – UL Listing for Flexicon FPASC. The UL mark is cULus, showing approval for use in both USA and Canada. This Conduit is designed for use with UL Listed range of FPAX and FPAU Ultra™ IP68 fittings from 21mm to 67mmwith NPT and Metric threads. For more details see File No. E247502 - UL Listing for Flexicon Fittings. Atkore can also offer AFC UL-FG LFNC-B to UL 1660 standard, UL File E123464. UL 1660 Liquid-Tight, Flexible Non-metallic Conduit UL 1696 is the newest UL standard for conduit and is a system standard incorporating conduits and fittings. Approval to UL 1696 gives a UL recognised system that may be incorporated into equipment that may itself end up being UL listed. Typically this standard covers corrugated polyamide and spirally reinforced PVC. This standard is harmonised between USA and Canada so UL can also certify that products are suitable for use in Canada. Flexicon has most of its nylon, PA6 and PA12 corrugated conduits, FPAS, FPAL, FPAH, FPR, FPI and FPIH, together with its FPA (IP66), FPAX (IP68) and FLK (IP66) fittings UL recognised to this standard, including use in Canada, UL file number E229161. UL 1696 Non-metallic Protection Tubing This is the standard for galvanised steel, PVC sheathed, flexible steel conduit. This standard specifies the conduit dimensions, with tolerances and for sizes up to 40mm it requires a copper bonding wire to be incorporated into the wall of the conduit. Conduit fittings are specified under UL 514B, and are normally of a compression type that can cope with a wide tolerance range. Flexicon’s LTPUL conduit is UL listed to UL 360 for America and CSA approved for Canada. Flexicon’s LTP-CUL liquid tight fittings are UL listed to UL 514B, UL file No. E247502 (ordinary locations) UL Listed for use in USA and Canada, UL file No. E247502 (ordinary locations). Suitable for use in hazardous locations as per NEC: Article 501 (B)(2), Class I Div 2. Article 502 (A)(2) & (B)(2) Class II Div 1&2. Article 503 (A)(3) & (B)(3) Class III Div 1&2. Atkore can offer a number of conduits with UL listing, notably AFC UL-FG LFMC to UL 360 standard, UL File E26540. UL 360 Liquid-Tight, Flexible Steel Conduit
Allied Tube & Conduit 36 atkore.com/flexicon Flexicon We are the experts when it comes to understanding product capabilities and can engineer solutions to help you save time and money when it comes to your protection requirements. Flexicon can offer true engineering support when it comes to your Cable Protection requirements. When you talk to us, you know you are talking to the people that design, engineer and manufacture the products you are buying. Tailored Solutions “ one size does not necessarily fit all, we can work with you to save time and money using our Engineered solutions”
Allied Tube & Conduit 37 atkore.com/flexicon Flexicon • Long lengths – Typically when 50m is not long enough we have provided extended lengths such as in special containers and cages up to 1,700m. • Short lengths – 10m is our smallest standard coil length but we can offer shorter lengths if necessary. • Pre cut lengths – Pre-cut to defined dimensions we can offer conduit pre-cut to your requirements ready to use saving you time. • Ideal for use for wiring harnesses or for OEM’s who are integrating products into their finished equipment. Consisting of pre-cut lengths of conduit, with fittings pre-terminated ready for assembly and wiring. Ideal for use in modular and prefabrication applications to simplify installation. • We offer a range of different Polymer formulations to change the performance characteristics and properties of our Flexible Conduits. This could be to modify any of the following: - Colours - UV resistance - Flame retardancy - Fire performance properties - Anti-static • We can offer various thread sizes and types. Our Non metallic fittings utilise barb design allowing us to create a variety of thread sizes across our FPA, FPAX and FPAU conduit fittings with metallic threads. Our manufacturing capability enables us to create various thread types, lengths, size and form. • We can offer various termination options to interface with our Conduits. We have developed time and labour saving solutions to interface with equipment such as: - Push Fit termination - no thread - Pulling eye - assist with product handling - Integrated Cable Strain Relief • We can offer different material finishes for metal systems. Often the self colour of Galvanised Steel, Stainless Steel or Aluminium does not match the required aesthetics. We can chemically blacken Stainless Steel conduits and fittings so they are not visible. We can also offer anodising of aluminium components to suit required aesthetics. All the above options are considered as specials and may be subject to agreed Minimum Order Quantities and Leadtimes. Working closely with our customers, we understand their protection challenges and have provided numerous customised solutions. Some examples of specials and tailored solutions are listed below: Whatever your application, we’ve got it covered… Non standard lengths Bespoke thread sizes Bespoke thread types Metal finishes Assemblies Different Polymer formulations
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